Sycamore Towers

The name is subject to change but it is started. I did some more design work today and ripped some lumber. I was given some cull lumber that had been in a barn for 20+ years. The red oak showed signs of powder post beetle activity and th3 sycamore was pretty twisted as it is prone to do especially since it was plain sawed. I took maybe half of the sycamore that wasn’t terrible and a little bit of quarter saw red oak with minimal bug holes, I hope I don’t regret it. Anyway the baffle glue up is for two speakers minus the legs which will be glued on later, before planing and sanding. 19.25 will go through.

Endgame.pdf (311.1 KB)

8 Likes

Kinda has a bowling alley look right now. I’m digging it.

2 Likes

where are the cauls for the glue-up?

It is a quarter inch thicker than I need right now. I expect it to move some over a few months in a dry environment. I intend to then take out any twist and then run it through the sander before finishing.

What equipment do you use to take out the twist on a glue up this wide?

I would have to use my hand held electric planer on one side and then run it through the wide belt sander a few times.

Disregard

I tried to upload a video but was not successful. This is the way I am leaning with these speakers. I now am able to machine waveguides thanks to my smart brother Rob in Texas. He figured out a way to create 3D STL files by making a gadget and adding to my V Carve Pro software. He said that I should use a 1/4 inch round nose bit and it would require no sanding. I will be happy with minimal sanding. The simulations look good. Tomorrow I intend to CNC some foam board.
Sycamore towers baffle WG Tweet.pdf (12.4 KB)

8 Likes

One piece baffle and waveguide is ambitious, I love it!

1 Like

What is the time estimate on that cut?

2.5 Hours on the rough 3d cut and 1 hour on the 3d finish cut. I will most likely double the speed or more tomorrow on the foam board.

Dude, I use Vcarve also at my local MAKE, could you share the “gadget”?

Ordered love means brother before orther

Not sure I understand what you said, but ok. Life goes on.

Sorry it has some bugs that need to be worked out.

Understand. Some people (not me) can create parametric models that can be scaled larger and smaller.

The stepover on the 3D rough out was set at 8% so I changed it to 50% . Now the run times are approx 15 min. rough and 1 hour finish cut. The 6 inch round was finished with a 16% stepover, I think its fine for test pieces but I think the 8% is what I will use on the real deal.

2 Likes